Before executing a mark, it is essential to verify that your hardware is properly prepared. Even with perfectly configured software, improperly set up hardware will compromise mark quality. Columbia Marking Tools (CMT) requires marks to meet high standards, so taking the time to ready your machine ensures accuracy, consistency, and machine longevity.

1. Perform a Trial Run

CMT strongly recommends performing a trial run prior to marking actual parts. A trial run is identical to a standard marking operation, except the marking tip is not engaged.

Benefits of a trial run:

  • Confirms the placement and alignment of your mark on the part.
  • Verifies that the motor parameters do not reach their operational limits.
  • Identifies potential mechanical or alignment issues before committing to production.

Procedure:

  1. Ensure the layout and entities are correctly configured in your software.
  2. Run the layout in trial mode.
  3. Observe the machine movement and verify the X/Y positions align with your intended mark location.

2. Confirm Machine Settings and Status

Before marking, verify the following:

  1. PSI Settings: Ensure the air pressure (PSI) matches the specifications for your machine and marking tip. Incorrect PSI can cause inconsistent marks or premature wear on the marking tip.
  2. Power Status: Confirm that the machine is powered on and operational.
  3. Machine Selection: Verify that the correct machine is selected in the software, especially if multiple controllers are available on your network.
  4. Maintenance and Care: Check that the machine has been properly maintained according to the recommended schedule. This includes cleaning, lubrication, and inspection of moving parts and marking tips.
  5. Distance from pin to part: Check in machine specific manual. 

3. Additional Recommendations

  • Make sure the part or fixture is securely positioned to prevent movement during marking.
  • If using adjustable fixtures, confirm that they are tightened and locked in place.
  • Keep the work area free of obstructions that could interfere with machine movement.
  • Review entity placement in the software layout to ensure correct orientation and alignment with the physical part.
  • Follow all safety procedures and PPE requirements for your specific machine. 

Created with the Personal Edition of HelpNDoc: Experience the power of a responsive website for your documentation